In
our applications so far, this typically means coating the
INSIDE of various size vessels. Such a Teflon coating can
do many things, such as reducing the absorbtion of metals
from the pyrex into the chemical being processed, or prevent/slow
down the chemical eating its way out of the
pyrex vessel. . .
We
have successfully coated the inside of moderate sized vessels,
such as 50 liter flasks. We have also coated the inside of
some more complicated items, such as a condensor - where we
coated the coils and the inside of the cylinder.
Several
problems occur when coating pyrex with Teflon. The primary
one is ADHESION. Getting teflon to stick to anything is a
challenge. To slippery glass even more so! So, off to research
the problem. And we found a dozen chemicals that people claimed
would etch pyrex. None worked. But we figured out a special
process. . . and can now etch pyrex!
By
the way, etching normal soda glass is trivial. But since no
one would want to coat a soda glass container with Teflon.
. .
A
second problem is that all forms of PFA and PTFE are made
to be applied over a primer, which has been applied over an
etched surface. Close examination of the ingredient lists
shows that all of the primers contain heavy concentrations
of heavy metals. So, if you are trying to
keep a tiny bit of boron or some such out of your product,
and you accidently scratch the Teflon coating, exposing the
primer. . . you now have heavy metal soup.
We
have had excellent success with avoiding these heavy metal
primers. Which can often result in a translucent, almost transparent
surface! (with excellent adhesion)
PFA
and PTFE are fascinating coatings, with interesting properties
that are not in the literature,
and application notes/requirements that are - well, fascinating.
And we may now be some of the
world experts in their application!